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Protect your delivery commitments by connecting your systems, machines, and operators

No new sensors, no separate data project.

For over 20 years, Accesa has supported production plants in machinery, automotive, electronics, and agriculture to protect delivery commitments across the DACH and Nordics regions through production planning, OEE, quality analytics, shop-floor data, and predictive maintenance.
We have talked to many plant managers to learn what actually breaks during a shift, and have experience in helping them solve the problems they face daily. See for yourself in a single call. No procurement, no IT project, no commitment.

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THE OPERATIONAL REALITY

In most manufacturing plants, the data needed to run operations already exists. Machines generate signals, downtime is logged, production and quality results are tracked, and maintenance work orders are created across SCADA, MES, ERP, and CMMS systems.

The problem lies in the effort required to turn that data into a shared, reliable view during daily operations. And when the plant doesn't have the right tools to use its data effectively, it runs into problems like:

Replanning pain

one supplier delay or one machine stop, and there are now 25 jobs that need moving, and replanning takes half a day.

The schedule known to a single person

when a key worker is missing, so is the plan that they had. Then schedules stop making sense and orders get backed up.

Recurring breakdowns on critical assets

halting the production flow on the whole shop floor.

Late scrap detection

leading to more waste, higher rework rates, and faulty quoting.

Hidden performance losses

such as micro-stops and speed loss, visible only after the shift, not during.

OEE calculated but not actually used

to make better daily decisions, turning into a simple reporting metric

WHERE WE PARTNER TO REDUCE OPERATIONAL FRICTION

Production Planning Dashboard

Turn your existing ERP and machine data into production and personnel scheduling that your workers can trust. Save 30–50% of your planner’s time by reducing manual replanning. In our pilots, planners have cut down on 30 to 50% of the time they spend on manual replanning.

  • See machines, operators, materials, orders and downstream impact in one live view

  • Replan rush orders and machine stops in minutes

  • The planner stays in control by approving generated suggestions

  • Every change is logged and drag-and-drop overrides are always available

The dashboard shows OEE, the previous day's top loss causes, and which machines are currently running below speed.

Operational Efficiency and OEE

Gain visibility at the shift level. We create a unified view of your order, product, routing, and material data, detecting and showing disruptions before they can derail the whole shop floor.

  • Standardise OEE definitions and loss taxonomy

  • Make availability, performance, and quality losses visible

  • Support daily and shift routines focused on top loss drivers

The dashboard shows OEE, the previous day's top loss causes, and which machines are currently running below speed.

AI & Workflows

Reduce manual work, accelerate decisions, and ensure consistent execution across shifts with software that handles the reporting, escalations, and handovers your team currently handles manually between systems.

  • Automate reporting and escalation

  • Use AI assistants for maintenance, quality control, and operations

  • Use AI software to orchestrate multi-team workflows

Reduced manual coordination and faster escalation across shifts, with clear ownership at every step.

Quality Intelligence

Reduce scrap, rework, and quality risks by detecting defects early and understanding process-level root causes.

  • Detect defects early

  • Analyse root-cause patterns

  • Improve First Pass Yield through parameter insights

Improved process stability, output, quality cost, and delivery performance without buying a single extra sensor.

Predictive Maintenance

Move from reacting to failures to planning interventions before breakdowns occur, using the machine data you already have.

  • Detect anomalies early

  • Increase MTBF

  • Reduce unplanned downtime

  • Shift from reactive to risk-based planning

Validated in production environments with measurable downtime reduction.

Stories from the Shop Floor

Operational Efficiency

Improving Paint Shop Performance with Quality Analytics

Advanced quality analytics helped reduce paint‑shop rework and scrap by 20–40%, improving defect detection, process stability and overall equipment efficiency.

Read more

AI & Workflows

Increasing Consistency and Operational Efficiency by Automating Credit Risk Assessment Processes

Automated credit assessment reduced manual effort by over 90%, delivering faster, consistent decisions and enabling scalable, rules‑based operations.

Read more

Predictive Maintenance

From Reactive to Proactive Reliability in Industrial Machinery through Predictive Maintenance

A predictive‑maintenance proof of concept enabled 53% early failure detection, supporting proactive reliability and reduced unplanned machine downtime.

Read more

AI & Workflows

Reducing Manual Effort through Centralised Control in Scientific Equipment Management

A centralised on‑premise platform unified user, device and data management, reducing admin effort by ~50% and standardising laboratory operations.

Read more

HOW WE WORK

Discovery

for alignment, solution design, and prioritisation. Understand your current plan setup, challenges, constraints, and success criteria. Cocreate the timeline. Timeline: 1 to 2 weeks Outcomes: Technical blueprint, KPI hypothesis

Start small

targeting a single area of the delivery process without disruption. Start with one machine group or one shift, running alongside what you already use. If it does not work for your plant, we stop no long commitment needed. Timeline: 4 to 8 weeks Outcomes: working dashboard, measurable impact

Scale

only after teams see that the approach works in practice and fits their way of operating, we replicate across additional lines, assets, or plants. Once we know how to reduce replanning time, we work on turning hours into minutes and on keeping your output according to plan. Timeline: 6 to 12 months Outcomes: rollout plan, operating model

Our Footprint

20+ years supporting manufacturing in DACH
Delivery hub in Cluj-Napoca
Regional presence in DACH and Nordics
Industry / Manufacturing / Hero

Every shift that ends without knowing what caused the losses is a shift you cannot get back.

One machine group, one shift, running alongside what you already use. If it does not work for your plant, we stop and rethink.

Our German-speaking and Swedish-speaking colleagues are ready to talk with you about how your shop floor can be better protected from risks and unexpected problems.

Frequently Asked Questions

Do we need new hardware, sensors, or systems?
How do you collect the data?
Does it replace our ERP, MES, or CMMS?
What if our data is incomplete, inconsistent, or spread across multiple systems?
How long does a pilot take, and what do you need from us?
Who owns and maintains the dashboard after the pilot?
How do you measure success?
How do you handle data security and access to production systems?

Technological Partners

Databricks
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Amazon
Nintex
Google Cloud

OUR EXPERTS

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Maria Irimias
Portfolio Service Manager - Data & AI, Hyperautomation, Intelligent Workplace

GET IN TOUCH

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WHAT HAPPENS NEXT?

1

One of our colleagues will get back to you within one business day.

2

We set up a short 30-minute call to understand your situation. No strings attached.

3

If the Production Planning Dashboard makes sense for your plant, we can present a demo to you.

Our German-speaking and Swedish-speaking colleagues are ready to talk with you about how your shop floor can be better protected from risks and unexpected problems.

Address: Constanta 12, Cluj-Napoca, Romania 

Phone number: +4989215485115